A Welding Procedure Specification is a controlled document. That has practical consequences: any change creates a new revision, the old revision stays on file, and the revision history is auditable. Shops that nail revision control breeze through AISC and third-party audits; shops that don't lose findings on every visit.
When to issue a new revision
Any of the following triggers a new WPS revision:
- A change to any documented value (amperage range, voltage range, preheat, etc.)
- A change to the joint sketch or detail callout
- An addition or removal of a position, thickness range, or base metal
- A change in the supporting PQR reference
- A change to the filler metal classification or diameter
- A typo correction, even cosmetic
- An update to the code edition citation (e.g., D1.1:2020 → D1.1:2025)
A few non-triggers (use judgment, document the reasoning):
- Reformatting a printed copy without changing content
- Adding the WPS to a different binder or folder
Numbering schemes
Two common schemes:
- Integer revisions — Rev 0 (release), Rev 1, Rev 2… This is the most common scheme and works well when changes are infrequent.
- Date-based revisions — Rev 2026-05-11. Useful when changes are frequent or when revision number alone is ambiguous.
A third option, less common but useful for large shops, is alphanumeric — Rev A.1, A.2, B.1. Major revisions bump the letter, minor edits bump the number.
Pick one scheme. Apply it consistently. Don't mix.
The minimum revision history block
Every WPS should carry an in-document revision history table:
| Rev | Date | Author | Change summary | Approved by |
|---|---|---|---|---|
| 0 | 2026-01-15 | Sarah Kim, CWI | Initial release | Sarah Kim, CWI |
| 1 | 2026-03-04 | Sarah Kim, CWI | Added 3G position | Sarah Kim, CWI |
| 2 | 2026-05-11 | Joe Tran, QC Mgr | Updated to D1.1:2025 | Sarah Kim, CWI |
This block is the single most useful artifact an auditor can read.
Storage and archive
Three storage rules that survive audits:
- Single source of truth. One location stores the live WPS library. Welders don't pull WPSs off a desktop or a USB stick.
- Old revisions don't disappear. They move to an archive folder, not the trash. They stay readable and named so anyone can pull "Rev 0 of WPS-25-007" five years later.
- Welder access is read-only. The CWI, welding engineer, or QC manager is the only role that can edit and re-sign. Welders pull the current revision; they don't edit.
Modern WPS software enforces this automatically. Word + a network drive can do it too, but the discipline has to be enforced by process.
The most common audit finding
In our experience: a welder is pulling Rev 1 from a printed binder on the floor, but Rev 2 was issued last month and never reached the floor. Production work is being made to a superseded procedure. That single finding has failed AISC audits.
The fix: a printed-copy control log, or — more reliably — a software-driven library where the floor terminal always shows the current revision.