When an Authority Having Jurisdiction requests a WPS — "send us the Welding Procedure Specification for the column-to-base-plate weld at gridline B-3" — the response speed and quality determine whether the AHJ comes back with more questions or signs off on the work.
This is what a fast, defensible response looks like.
The 24-hour response window
Most AHJs expect a response within 24–72 business hours. The clock starts when the request is delivered, not when it's read. A response that lands on the AHJ's desk within one business day signals operational maturity. A response five days late signals process problems.
A simple acknowledgment within the first hour buys you time:
Thank you for the WPS request received [date/time]. The procedure covering this weld is WPS-25-012, Rev 2. I am compiling the WPS and supporting documents for delivery by [date 24–48 hours out]. If you require a faster turnaround, I can deliver the WPS alone within 2 hours and supporting documents to follow.
The acknowledgment commits you to a timeline. Don't acknowledge a timeline you can't hit.
What to deliver
A complete WPS package contains:
- The WPS document — current revision, signed
- The supporting PQR (or Clause 5 prequalified citation)
- Tensile / bend / CVN lab reports behind the PQR (if applicable)
- Lab accreditation certificate
- The welder's current WPQ if the AHJ asked for it (which they often will)
- Welder qualification continuity record if more than 6 months elapsed since last welder qualification
Deliver as a single PDF bundle, with a cover page listing every enclosed document.
What NOT to deliver
- Drafts. Only signed, current-revision documents.
- A "shop floor copy" with handwritten notes. Pull the controlled-document version from the library.
- An older revision than the one in production use. The AHJ wants what's currently authorizing the work.
- Unrelated WPSs. The AHJ asked for the one covering this specific weld. Send that one.
When the requested WPS doesn't exist
The hardest case: the AHJ asks for a WPS that doesn't exist because the shop's been welding without proper procedure coverage. Three honest options:
- The work falls inside a Clause 5 prequalified envelope. Write the WPS now (a few hours of engineering time), have a CWI sign it, deliver. This is recoverable.
- The work is outside Clause 5 and needs PQR support. Tell the AHJ: "We are qualifying a procedure for this weld. Test coupon scheduled [date]; lab return expected [date]; signed PQR + WPS expected [date]." Provide weekly progress updates. This is recoverable with project delay.
- The work is complete and the procedure was never qualified. This is a serious finding. The honest response is to acknowledge it and propose mitigation — re-test in place, structural review by engineer of record, or rework. Don't backdate.
A backdated WPS is fraud. If discovered, it elevates a procedural finding into a discipline matter that affects the firm's certifications and the signing CWI's credentials. Don't.
How to write the cover letter
Keep it short and factual:
AHJ request reference: [their reference number, if any]
Project: [project name and address]
Weld in question: [location, joint, drawing reference]
Governing code: AWS D1.1/D1.1M:2025
Enclosed:
- WPS-25-012, Rev 2 (signed [date] by [CWI name, credential, number])
- Supporting PQR-25-005 (signed [date])
- Lab report from [Lab name, ISO 17025 accreditation number]
- Welder qualification: WPQ-Jones-08, current as of [date]
If additional information is needed, please contact [name, phone, email].
That's the entire letter.
The structural mistake shops make
Treating AHJ requests as paperwork emergencies instead of routine business. A shop that has a current WPS library, signed PQRs in a single archive, and a CWI on call can produce a response package in 30 minutes. A shop that has a Word document on someone's laptop and lab reports in a stack of paper takes 5 days.
A WPS tool that maintains the WPS library, links PQRs by number, and exports a signed PDF in one click is the difference between those two response times.